AOpen DE7200 Series Instruções de Operação Página 6
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CONTENTS
TOC-2 01 Jan 14
DE-7200VFDCentrifuge
Section
Page
Date
4 - Operating Instructions ............................................................................
4-1
30 Sep 13
General ................................................................................................
....
4-1
Software Version ................................................................
.....................
4-1
Operating Safety ................................................................
......................
4-1
Top Cover Opening/Closing Procedures ................................
..................
4-2
Purge System (Hazardous Environment Only) ................................
.........
4-2
Initial Startup ................................................................
............................
4-3
Normal Startup ................................................................
.........................
4-6
Cold Climate Startup ................................................................
................
4-7
Operation ................................................................................................
.
4-7
Bearing Temperatures ................................................................
.............
4-12
Motor Torque Trend ................................................................
.................
4-12
System Diagnostics ................................................................
.................
4-13
Performance Status ................................................................
.................
4-13
Alarm and Fault Messages ................................................................
......
4-14
VFD Status ................................................................
..............................
4-15
Pump VFD Fault Status ...........................................................................
4-16
VFD Temperature Trends ................................................................
........
4-17
VFD Fault Reset ................................................................
......................
4-17
Setup Screen ................................................................
...........................
4-18
Pump Setup Screen ................................................................
.................
4-19
Clean Out ................................................................
................................
4-19
Normal Shutdown ................................................................
....................
4-21
Automatic Shutdown ................................................................
................
4-21
Emergency Shutdown ................................................................
..............
4-23
5 - Maintenance .............................................................................................
5-1
31 Dec 13
General ................................................................................................
....
5-1
Top Cover Opening/Closing Procedures ................................
..................
5-1
Preventive Maintenance ................................................................
..........
5-2
Lubrication Chart ................................................................
.....................
5-3
Gearbox Oil Level Check .........................................................................
5-3
Gearbox Oil Change ................................................................
................
5-4
Drive Belt Replacement ................................................................
...........
5-5
Purge System ..........................................................................................
5-7
Rotating Assembly Maintenance ................................
..............................
5-11
Hardware Torque Specifications ................................
..............................
5-15
Recommended Spare Parts ................................................................
.....
5-15
- DE-7200 Centrifuge 1
- CONTENTS 5
- Section 6
- CONTENTS 7
- SECTION 1 - INTRODUCTION 9
- EQUIPMENT USE 10
- DESCRIPTION 10
- Rotating Assembly 11
- Drive Motors 12
- Control Cabinet 12
- Case and Base 13
- Vibration Switch 13
- MECHANICAL OPERATION 14
- CONTROL SYSTEM 15
- PRODUCT SUPPORT 16
- CONTACT INFORMATION 16
- SECTION 2 - SAFETY 17
- Equipment Handling 18
- Maintenance 19
- Storage 19
- MSDS’S (CONT’D) 20
- SECTION 3 - INSTALLATION 21
- STORAGE 22
- Rotating Assembly and Motors 22
- INSTALLATION SEQUENCE 23
- EQUIPMENT HANDLING 24
- EQUIPMENT HANDLING (CONT’D) 26
- Liquid Discharge 29
- Solid Discharge Chute 29
- EQUIPMENT LEVELING 29
- FEED AND FLUSH CONNECTIONS 31
- COMPRESSED AIR 33
- FEED PUMP 33
- ELECTRIC POWER CONNECTIONS 33
- Connection Options 33
- POLARITY TEST 36
- SENSOR CONNECTIONS 37
- MACHINE STARTUP 38
- GENERAL 39
- SOFTWARE VERSION 39
- OPERATING SAFETY 39
- Purge System Bypass 40
- INITIAL STARTUP 41
- INITIAL STARTUP (CONT’D) 42
- OPERATING INSTRUCTIONS 43
- NORMAL STARTUP 44
- COLD CLIMATE STARTUP 45
- OPERATION 45
- Bowl Speed 47
- Conveyor Differential Speed 47
- Pond Depth 47
- Pond Depth (Cont’d) 48
- BEARING TEMPERATURES 50
- MOTOR TORQUE TREND 50
- SYSTEM DIAGNOSTICS 51
- PERFORMANCE STATUS 51
- ALARM AND FAULT MESSAGES 52
- VFD STATUS 53
- VFD STATUS (CONT’D) 54
- PUMP VFD FAULT STATUS 54
- VFD TEMPERATURE TRENDS 55
- VFD FAULT RESET 55
- VFD FAULT RESET (CONT’D) 56
- SETUP SCREEN 56
- PUMP SETUP SCREEN 57
- CLEAN OUT 57
- CLEAN OUT (CONT’D) 58
- Automatic Cleanout 58
- Manual Cleanout 58
- NORMAL SHUTDOWN 59
- AUTOMATIC SHUTDOWN 59
- Excessive Vibration 59
- Main Bearing Temperatures 59
- Excessive Bowl Speed 60
- Conveyor Clutch Trip 60
- EMERGENCY SHUTDOWN 61
- Electric Power Shutdown 61
- Mechanical Shutdown 61
- SECTION 5 - MAINTENANCE 63
- PREVENTIVE MAINTENANCE 64
- LUBRICATION CHART 65
- GEARBOX OIL LEVEL CHECK 65
- GEARBOX OIL CHANGE 66
- DRIVE BELT REPLACEMENT 67
- PURGE SYSTEM 69
- Bypassing Purge System 69
- Initial Purge Time Setting 70
- Leakage Compensation Test 71
- Rotating Assembly Removal 73
- Cleaning and Inspection 75
- Installation 76
- RECOMMENDED SPARE PARTS 77
- TROUBLESHOOTING 79
- Troubleshooting Procedure 79
- TROUBLESHOOTING (CONT’D) 80
- Troubleshooting Chart 80
- CONTROL COMPONENT INDICATORS 98
- MAINTENANCE 100
- DE-7200VFDCentrifuge 103
- CONTROL ENCLOSURE ASSEMBLY 141
- DE-7200 EX-PROOF 460/480/60/3 141
- 16472-00-002 141
- DE-7200 EX-PROOF 380/400/3 143
- 16472-00-003 143
- DE-7200 EX-PROOF 575/600/60/3 145
- 16472-00-004 145
- DE-7200 460/480/60/3 147
- 16472-00-005 147
- PURPOSE 149
- DE-7200VFDCentrifuge 150
- INSTALLATION 156
- HMI Server Installation 156
- Electric Power Connections 156
- Ethernet Connections 157
- Appendix A-HMIServerSystem 158
- OPERATING HMI SERVER 159
- Startup and Shutdown 159
- Operation 159
- Operation (Cont’d) 160
- REFERENCE DRAWINGS 164
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